Raw materials of API 11ax rod pump parts shall be inspected after heat treatment, and the mechanical properties, chemical composition and metallographic structure must be inspected in batches. During processing, API 11ax rod pump parts shall be inspected many times. Key points such as plunger outer diameter and pump barrel inner diameter must be comprehensively inspected.
The Jack lift pumping unit adopts more efficient equipment, high torque permanent magnet synchronous motor, and more direct power Transmission method.
The device does not include a gear reducer, eliminating the risk of contamination caused by lubricants and reducing noise to 48 dB.
The stroke can be adjusted to any value, with a maximum stroke of 355 inches (9.02 meters), to match productivity, reduce cycle stress, minimize rod tensile impact, improve gas compression ratio, and enhance overall system efficiency.
Active speed control and fewer strokes per tube reduce energy demand and wear on rods and tubes.
All components of the system are assembled in a compact panel.
The installation time can be as short as 4 hours.
No need for a crane, production only needs to be stopped for a few hours during future adjustments or maintenance operations.
The Long stroke pump unit has a simple structure, compact layout, low HSE risk, and is suitable for various places.
Compared with traditional pumping units, the Jack lift device can save an average of 50% of power consumption and 80% of maintenance costs, with less wear on the production string, thereby reducing well repair operations, extending normal production operation time, prolonging the life of the entire production system, and saving a lot of money throughout the entire well life cycle.
| Model-Jack lift | 4000 | 4500 | 6000 | 7500 | 9000 |
| Parmanent magnet Motor Torque | 35,403 in.lb （4,000 Nm） | 39,828 in.lb （4,500 Nm） | 53,104 in.lb （6,000 Nm） | 66,380 in.lb （7,500 Nm） | 79656 in.lb （9,000 Nm） |
| Maximum polished-rod load | 26,500 lb (12,020 kg) | 30,000 lb (13,608 kg) | 36,000 lb (16,329 kg) | 50,000 lb (22,680 kg) | 60,000 lb (27,216 kg) |
| Stroke length | 236 in. (5.99 m) | 355 in. (9.02 m) | |||
| Maximum SPM | 4 | 3.5 | |||
| Minimum SPM | No minimum for short-term operation | ||||
| Minimum counterweight | 4,960 lb （2,250 kg） | 4,960 lb （2,250 kg） | 5,512 lb （2,500 kg） | 9,921 lb （4,500 kg） | 12,125 lb （5,500 kg） |
| Additional counterweight | 14,881 lb （6,750 kg） | 17,086 lb （7,750 kg） | 18,739 lb （8,500 kg） | 27,558 lb （12,500 kg） | 27,558 lb （12,500 kg） |
| Total counterweight | 19,841 lb （9,000 kg） | 22,046 lb （10,000 kg） | 24,251 lb （11,000 kg） | 37,478 lb （17,000 kg） | 39,683 lb （18,000 kg） |
| Load-wirerope length | 838.6 in./21.3 m | 1098.4 in./27.9 m | 1098.4 in./27.9 m | ||
| Installed dimensions | 11.2×7.5×36.4 ft （3.4x2.3x11.1 m） | 11.2×7.5×46.3 ft （3.4x2.3x14.1 m） | 11.2×7.5×51.2 ft （3.4x2.3x15.6 m） | ||
| Shipping dimensions | 40GP+20GP | 40GPx2 | |||
| Concrete base weight | 24.251 lb / 11,000 kg | ||||
| Concrete base dimensions | 16.4x7.5x1.6 ft / 5x2.3x0.5 m | ||||
| Working temperature | -40 to 140 ℉/-40 to 60 ℃ | ||||
*** The max capacity of model Jack lift could reach to 320 ton and max productivity can be 2000bbl/day, very suitable to shale oil well, where production inflow declines rapidly. And one pumping unit could suit for the whole life cycle of the shale oil well.
*** Maximum capacity 100 units/month and 1000 units/year.
Application
Vertical wells, inclined wells, inclined wells, and horizontal wells.
Light, medium, and heavy oil wells.
Oil wells with frequent drill pipe problems.
Energy saving, small footprint, and low noise operation are required.
Features
No need for gear reducers or lubricants.
Long travel, up to 355 inches (9.02 meters), can be freely adjusted to any value.
Easy and fast adjustment of travel and speed.
From three strokes per minute to low speeds close to zero.
Efficient balance
The compact type only occupies one-third of the total area of the pump unit.
Suitable for all wellheads and rod pumps.
Shengji Petroleum Pumping Unit Manufacturing Plant is one of the main branches of Shengji Group. It is a professional manufacturer specializing in the development, design, production, remanufacturing, maintenance, sales and service of pumping units. The factory has 235 employees, more than 130 sets of various large and medium-sized mechanical processing equipment, fixed assets of 12 million yuan, annual output of 1,200 pumping units, and annual sales income of 200 million yuan.
There are 4 senior engineers, 12 intermediate engineers, 7 assistant engineers, 4 senior technicians and 12 technicians in the pumping unit. Intermediate and senior workers account for more than 90% of all workers. The superb technical level of employees provides a technical guarantee for the production of high-quality pumping units.
